Digital printing is replacing standard methods in various branches of the graphics industry. There are several causes for this shift however the primary drivers are the cost-efficiency, possibility to personalise prints plus the flexibility of those machines.
That is no diverse in the textile printing enterprise. Regular screen-printing is replaced by digital textile printing options like sublimation printing for shorter production runs and prints that demand multiple colours and photographic imagery. The digital options are excellent for the personalisation of prints, which can be exceptionally common today.
What is dye sublimation printing?
Sublimation printing is usually a method that utilizes heat sensitive inks. These inks turn into gas under the influence of heat and combine using a 100% polyester medium. Since the ink becomes part of your structure with the material, the pictures on the fabric do not fade or crack - even right after multiple washings.
What do you will need for it?
You'll need many items to create sublimated textiles which includes flags, displays, sportswear, style, interior decoration and considerably more.
1. Printer and ink
A high-quality printer equipped with sublimation inks is essential. The Roland Texart RT-640 and XT-640 are printer which can be particularly made for sublimation printing. The printers are offered with Texart ink in four (CMYK) or eight colours (CMYK, Lc, Lm, Or and Vi). These inks have many colour-giving elements and are hugely concentrated, which is necessary to produce attractive, vivid and crisp images.
Check out the product web page of the RT-640 entry level printer
Study far more regarding the XT-640 production printer
You also want a RIP software to manage your printer and to handle your print jobs. ErgoSoft is definitely the marketplace leader in the improvement of software for textile sublimation and Roland delivers the so-called “ErgoSoft Roland Edition” software program free of charge with its Texart printers. Consequently, once you invest in a Roland printer, you are positive that you also possess the best software at your disposal to run your machine. It includes a ideal colour management and a multi-colour engine (for the Orange and Violet inks).
Read a lot more about the ErgoSoft Roland Edition computer software
three. Transfer paper (sublimation paper)
To make high-quality sublimation prints, you will need a transfer paper which has high ink absorption and dries swiftly. The paper needs to stay flat and might not wave after printing. It truly is also essential that the paper releases the ink when heating. The Roland Sublimation Paper does all that and is consequently the right paper for the sublimation prints.
Learn much more regarding the Roland Sublimation Paper
Printing is only the very first step in the dye sublimation procedure. For sublimation to take location, you may need heat and stress. Heat presses are available in a variation of sizes and shapes, but you will need a calender for roll-to-roll sublimation. Roland DG provides the Texart CS-64, a professional calender program that is certainly speedy, inexpensive and quick to utilize, creating it an ideal finishing partner for the Texart sublimation printers.
Uncover additional concerning the Texart CS-64 calender
You'll need a minimum temperature of 180°C for sublimation to take place. Based around the textile, we advise a temperature of 185 to 200°C and an exposure time of about 55 seconds to simultaneously heat the ink around the transfer paper and also the polymer fibres within the substrate, enabling the transfer of ink to media. Please note which you will need to adjust the temperature and/or exposure time when the outcomes are not satisfying.
When choosing a textile for sublimation printing, it can be critical which you take a 100% polyester fabric that is certainly pre-shrunk. This avoids shrinking when heat is applied. Roland DG delivers a textile which is ideal for sublimation printing.
Read a lot more concerning the Roland Display Textile
six. Protection paper
In case you use a calender, you also want a protection paper that guarantees optimal transfer from the ink onto the textile throughout the sublimation method and that protects the belt of one's calender against ink. The Roland Protection Paper is your excellent choice.
Understand much more in regards to the Sublimation Transfer Paper: http://skyimagepaper.com/